Smart Packaging and Conveyor Integration Manufacturer in India

Bricspac is a smart packaging and conveyor integration manufacturer in India with over 40 years of experience in building end-to-end packaging automation systems for factories, warehouses and production facilities across the country.

We connect every step of your packaging line — filling, sealing, labelling, carton packing, shrink wrapping, palletising and dispatch — into one continuous conveyor-driven system. Products move from one machine to the next automatically, without manual lifting, carrying or stacking between stages.

As a smart packaging and conveyor integration manufacturer based in Mumbai, Bricspac designs, fabricates and installs complete packaging lines where conveyors, sensors, PLCs and packaging machines work together as one system. We serve FMCG, food, pharma, e-commerce, automotive and manufacturing industries across India.

What Is Smart Packaging and Conveyor Integration?

In most Indian factories, packaging machines work as standalone units. Workers carry products from one machine to the next — from the filling machine to the sealing machine, from the sealer to the labeller, from the labeller to the carton packer. Each transfer is done by hand.

Smart packaging and conveyor integration eliminates this manual transfer. Conveyors connect every packaging machine in the line. Sensors detect products, PLCs control the timing and speed, and everything runs in sync. The result is a single automated packaging line — not a collection of separate machines with workers in between.

This is what a smart packaging and conveyor integration manufacturer builds. Bricspac designs, manufactures and installs these integrated systems from start to finish.

Packaging Automation Systems We Manufacture

Bricspac builds every component of an integrated packaging line in-house. Here is what we manufacture and where each system fits in your packaging process.

1. Infeed Conveyors

Infeed conveyors bring products from the production area to the start of the packaging line. These can be belt conveyors for bottles and pouches, roller conveyors for cartons, or modular conveyors for food products. The conveyor type depends on your product — its shape, weight, size and fragility.

2. Filling and Sealing Line Integration

Filling machines and sealing machines are usually the first stations on a packaging line. Bricspac builds conveyors that connect your filler to your sealer with precise timing — products arrive at the sealer at exactly the right speed and spacing. We integrate with all major filling machine brands.

3. Labelling and Coding Line Conveyors

After sealing, products move to labelling and date coding stations. Bricspac builds conveyor sections with guide rails, product spacers and speed-matching drives that position each product precisely under the labeller or inkjet coder. Accurate positioning means accurate labels — no crooked stickers, no missed prints.

4. Carton Packing and Case Packing Integration

Products need to go into cartons or cases after individual packing. Bricspac builds accumulation conveyors that collect the right number of products, then feed them into a case packer or carton erector. The conveyor counts, groups and transfers products automatically.

5. Shrink Wrapping and Bundling Line Conveyors

Shrink wrapping bundles multiple products together — 6-packs, 12-packs, trays. Bricspac builds collation conveyors that arrange products into the right pattern before they enter the shrink tunnel. Products come out wrapped and ready for case packing or palletising.

6. End-of-Line Conveyor Systems

After packing, products need to reach the palletiser, stretch wrapper and dispatch area. Bricspac builds end-of-line conveyor systems that move packed cartons and cases from the packing area to the final dispatch point. This includes incline conveyors, merge conveyors, diverters and accumulation zones.

7. Palletising and Dispatch Integration

The final step is stacking cartons onto pallets and wrapping them for transport. Bricspac integrates pallet conveyors, stretch wrappers and dispatch conveyors into the end-of-line system. Pallets move from the palletiser to the wrapper to the loading dock without forklifts. See our truck loading and unloading solutions for the dispatch stage.

How Smart Integration Works — The Bricspac Approach

Bricspac does not just supply conveyors. We study your entire packaging process and design a system where every machine, conveyor and sensor works together. Here is how we do it:

• Process mapping: We map your current packaging flow — every machine, every manual step, every bottleneck. We identify where automation will save the most time and labour.
• Line layout design: We design the conveyor layout to connect all machines in the most efficient sequence. Curves, inclines, merges and accumulation zones are placed where they make sense for your floor space.
• Speed matching: Every conveyor section runs at the right speed to match the machine it feeds. If your filler runs at 60 bottles per minute, the infeed conveyor delivers exactly 60 bottles per minute. No gaps, no jams.
• PLC and sensor control: One PLC controls the entire line. Sensors detect product presence, count items, check spacing and trigger stops if something goes wrong. The whole line runs as one system, not as separate machines.
• HMI dashboard: Operators monitor and control the entire packaging line from one touchscreen. Speed, counters, alarms and status — everything visible on one screen.

Why Choose Bricspac as Your Smart Packaging and Conveyor Integration Manufacturer

Choosing the right smart packaging and conveyor integration manufacturer in India is important because integration is harder than buying individual machines. A badly integrated line jams, wastes products, needs constant manual fixing and runs slower than manual packing. Here is why Bricspac gets it right:

• 40+ years of manufacturing experience — Bricspac has been building conveyor and automation systems since 1984. We understand how packaging machines behave in real factory conditions — not just in showrooms.
• Complete in-house capability — Conveyor frames, rollers, belt assemblies, drive units, electrical panels, PLC programming — all done at our Mumbai facility. One team builds everything, so everything fits together.
• We integrate, not just supply — Most conveyor suppliers deliver hardware. Bricspac delivers a working system — conveyors connected to your machines, wired, programmed, tested and commissioned. You start production, not a setup project.
• Works with your existing machines — You do not need to replace your filling machines, sealers or labellers. Bricspac designs conveyors that connect your existing machines into an integrated line.
• Proven installations — Our packaging integration systems run at Bisleri, Jaquar Group and companies across FMCG, food, pharma and manufacturing.
• Pan-India installation and service — We install across Maharashtra, Gujarat, Haryana, Tamil Nadu, Karnataka, Telangana and other states. AMC, spare parts and on-call support included.

How Bricspac Compares to Other Packaging Automation Companies

Industries We Serve

Bricspac builds smart packaging and conveyor integration systems for these industries across India:

• FMCG: Bottle filling lines, pouch packing lines, carton handling, shrink wrapping, palletising
• Food & Beverage: Bottling line integration, food-grade belt systems, bakery and snack packaging lines
• Pharmaceutical: Blister pack conveyors, tablet counting line integration, track-and-trace systems
• E-commerce & Logistics: Order packing stations, parcel sorting, dispatch conveyor systems
• Personal Care & Home Care: Tube filling line integration, bottle labelling lines, case packing
• Automotive: Component packaging lines, kitting conveyors, parts dispatch systems
• Chemical & Agrochemical: Drum and bag filling line conveyors, palletising, hazardous material handling

How Bricspac Delivers a Packaging Integration Project

• Step 1 — Site visit and process study: Our team visits your factory, studies your packaging machines, product types, volumes, speed requirements and floor space. We identify every manual step that can be automated.
• Step 2 — Layout design and proposal: We design a detailed conveyor layout showing every machine connection, conveyor section, sensor position and control panel location. You review the layout and approve it before we begin.
• Step 3 — Manufacturing: All conveyor sections, frames, drives, electrical panels and PLC programmes are built at our Mumbai facility. We test sub-assemblies before shipping to your site.
• Step 4 — Installation and integration: Our team installs conveyors, connects them to your packaging machines, wires the control panels, programmes the PLC and tests every section individually and as a complete system.
• Step 5 — Commissioning and training: We run the complete line with your products, check speeds, counts and synchronisation, and train your operators and maintenance staff.
• Step 6 — After-sales support: AMC, preventive maintenance, spare parts and on-call breakdown support. Contact us for support at any time.

Smart Packaging Integration — General Specifications

Explore our full range of conveying solutions, warehouse automation systems and material handling solutions. Learn about our conveyor belt manufacturing capabilities.